Skip to content

What Food Recalls Teach Us About Hazard Analysis and Preventive Controls

Why Recall Prevention Deserves Attention

USDA FSIS recall information offers valuable lessons about allergens, contamination and product control. However, FDA preventive controls requirements under 21 CFR Part 117 and PCQI responsibilities generally apply to covered FDA-regulated facilities—not automatically to USDA FSIS-inspected meat, poultry or processed egg facilities. The right first step is to confirm jurisdiction and applicability.

Practical Controls to Review

1. Appropriate hazard analysis

Evaluate known or reasonably foreseeable biological, chemical and physical hazards.

2. Allergen management

Check formulas, ingredients, shared lines and label approval systems.

3. Preventive controls selection

For covered FDA facilities, establish risk-based controls for hazards requiring them.

4. Monitoring procedures

Determine what is measured, by whom, at what frequency and with which limits.

5. Corrective actions

Specify how deviations, affected products and recurring failures are addressed.

6. Verification and validation

Establish applicable record review, calibration, validation and reanalysis activities.

7. Recall plan readiness

Where required, maintain a written plan with responsibilities, notifications and effectiveness checks.

How Consultare Inc. Group Helps Turn Gaps Into Solutions

Assess

Review whether FDA preventive controls rules apply and evaluate existing food safety plans.

Develop

Support hazard analysis, appropriate preventive controls and documented procedures.

Implement

Assist with training, monitoring records and corrective action workflows.

Verify

Review implementation evidence and PCQI-related oversight needs where applicable.

Related Consultare Services

PCQI-related consultation; FDA food safety plan review; hazard analysis; preventive controls program development; allergen management; verification and recall-plan support for applicable facilities.

Consult on Preventive Controls Readiness

Consultare Inc. Group supports tailored food safety and compliance improvements. Explore your needs and request a consultation at https://www.pcqiservices.com/

Free Consultation

Need Help Managing Your PCQI Responsibilities?

Whether you’re developing or reviewing a food safety plan, evaluating hazards, implementing preventive controls, or determining whether your facility’s procedures and records are adequate. you don’t have to manage the process alone.

PCQIServices.com helps food businesses understand and address applicable preventive controls requirements through food safety plan review, hazard analysis support, and related compliance assistance.

Get Your Free Consultation

Speak with our team about your food safety plan, hazard analysis, preventive controls, monitoring, verification, or corrective action questions.

Start Building Your Compliance System

If you prefer to organize and manage your compliance activities yourself, you can also create a free SystemsBuilder account and begin building a structured system for your compliance documentation and processes.

Whether you need guidance, implementation support, or a better way to organize your PCQI compliance process, the right time to address it is before a compliance gap becomes a business problem.